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Avid Tri-Align Cantilever Brake


The Tri-Align brake is a monstrously clever device that covers all the mechanical bases. The brake arms are machined from billet aluminum with a 3" (75.4mm) length in the short version and 3 3/8" (85.72mm) in the long arm version.

Mechanical explanation of Tri-Align. Each arm is straight with a 15mm tall base. The upper arm over the base on the short version is 61mm long and is 71mm long for the long version of the brake. The arm is round and hollow with 1/2" (12.7mm) outer diameter. The top of the arm that the straddle cable fastens to, threads into the top of the hollow arm. The base has a rounded bottom and is drilled through for a bushing with a 9.6mm diameter hole. A machined stainless steel bushing slides into this hole, both its inner and outer surfaces are honed to make them smooth. The bushing makes the common contact between the mounting stud and the alloy arm. A small hole is drilled through the outer side of the base to serve as a lubrication port for the arm to bushing contact. A 2.2mm hole over the center of the mounting hole in the base is for the end of the tension spring.

The internal tension spring in each arm is very accessible because it's exposed, also adjustable, and replaceable. The spring sits on top of the arm. A machined aluminum adjusting washer fits into the spring. A hole on the washer allows it to anchor the other end of the spring. Parallel flat cuts into the top of the washer at 15mm spacing provide a grip for a wrench to turn the adjusting washer. Turning it one way tightens the tension, the other direction loosens it. The adjusting washer has a hole drilled through the center to recess the brake mounting bolt. Once the spring has the proper tension, the mounting bolt is tightened holding the spring and adjusting washer in position relative to the arm, which pivots smoothly under spring tension. Mounting bolts are included. Made of steel, they have 6mm by 1mm threads, a 15.5mm length, have a 4mm hex fitting and each weigh 4 grams.

The pad holder is the most clever aspect of this brake. The pad holder uses two bolts to adjust the pad's height on the arm, rotation around the arm, and tilt up and down (pitch). The holder clamps onto the arm, so you can move it up and down then tighten it into position. Prior to tightening it you can rotate it around the arm to "toe-in" the pad. The pad clamp (the piece mechanically gripping the pad) is a separate piece from the height and rotation clamp. The pad clamp uses the lower, second bolt to adjust the tilt of the pad. The upper bolt controlling the height has 5mm by .8mm pitched threads with a 30mm length. The steel bolt has a 4mm hex fitting and weighs 6 grams. The lower bolt is also steel with the same threads but just 20mm in length and weigh 4 grams. The brake comes with a Dia-Compe straddle cable that has a lead anchor and a lead finger grip for quick release removal of the cable. The other end is anchored in the brake arm by a machined cable end clamp. The end clamp is machined from steel rod in the shape of a tube with inner threads and a metric cap screw. A hole drilled through both sides of the clamp allows the straddle cable to pass through and the cap screw clamps down on the cable to hold the arms in position. The lead end and the end clamp fit similarly into the top of both brake arms, either end will fit in each arm. End of Mechanical

The Tri-Align comes with a cleverly machined from aluminum plate cable carrier. Made in the shape of a dangling triangle, the upward curved, wide base give the cable 30mm of bottom support. There are four set screws on the carrier, one in each lower corner and two at the top one over the other. The lower screws firmly hold the straddle cable. There is a single small hole drilled downward behind the two set screws. This hole is for the brake inner wire, and the two set screws clamp the wire to the carrier holding it securely. The Tri-Align comes with a pair of Kool-Stop Eagle Claw 2 brake pads weighing 45 grams.

Because these brakes have straight arms they technically have no profile, and therefore no Bike-Pro brake profile measurement. The angle of the arm and its profile, and any angle the arm will have when installed, will be determined only by the rim, brake pad, and user. Both versions of the Avid Tri-Align can be used as either a front or rear. The short version weighs 139 grams (of which the pads are 45 grams). The long version weighs 142.5 grams. To each of these weights add 6 grams for the mounting bolts and 4.5 grams for the carrier bring the total weight of the short brake to 149.5 grams and the long arm model to 153 grams. Tri-Align brakes are available with the arms anodized in Blue, Black, Lavender, Red, or Silver. SRP makes, and we sell an 12 piece Titanium replacement kit which replaces out all the steel parts used in two of the Tri-Align brakes. It replaces the steel pad holder bolts and the mounting bolts. This kit is available at the end of this article. Specify model and color when ordering. This brake is the first choice of everyone who works here. Made in USA.

Tri-Align short arm $ Price in Catalog
Tri-Align long arm $ Price in Catalog





In-depth Information About Metals

Aluminum
Aluminum is extracted electrolytically from bauxite ore. It is made by the electrolysis of aluminum oxide which is found in larger concentrations within bauxite ore. Bauxite is a mixture of the hydroxides of aluminum, together with other impurities such as oxides of iron, titanium, and silicon. Bauxite is produced by the weathering and change of aluminum silicate rocks usually found in tropical and semitropical regions where climate has produced an accelerated weathering process. Bauxite is not a rare ore and is widely available in the US, the Caribbean, and Europe. Approximately 4 pounds of read the full article...

Beryllium
Beryllium is a specialty metal that is steel-grey metal in color, with an extremely low density, making it very light weight. At 1.85 grams to the cubic centimeter, its density compares to that of magnesium. It is also a high strength metal, making it possible to design light weight, thin membered parts with ahigh stiffness. A column made of beryllium to support a load placed directly downward on top of it, will have a greater load carrying capacity, and be lower in weight than any other metal of equal size.

Until the 1950's beryllium was used read the full article...

Titanium
The element titanium was discovered in 1763 by an English cleric, William Gregor who was an amateur chemist with an inquiring mind. It was in the black sands of Cornwall that he discovered the new element that had up to that time, attracted little scientific interest. A few years later, an Austrian, Klaproth, extracted the same element from an ore widely known as "rutile", which is a mineral consisting of titanium dioxide (one titanium atom, two oxygen atoms), that is a reddish-brown substance with a slight metallic luster. While rutile is the highest grade read the full article...

Metallurgic Hardness Testing
There are three types of tests used with accuracy by the metals industry,they are the Brinell hardness test, the Rockwell hardness test, and the Vickers hardness test. Hardness is the property of a metal which gives it the ability to resist being permanently deformed (bent, broken, or have its shape changed), when a load is applied. The greater the hardness of the metal, the greater resistance it has to deformation. Since the definitions of metallurgic ultimate strength and hardness are rather similar, it can generally be assumed read the full article...


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